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Ultrasonic horns, also known as sonotrodes, are precision-engineered mechanical components designed to amplify ultrasonic vibrations and efficiently transfer acoustic energy into a target medium. They play a critical role in ultrasonic systems by transmitting high-frequency mechanical oscillations from the converter to the workpiece during processes such as plastic welding, cutting, sealing, and cleaning. In an ultrasonic welding setup, the generator converts electrical energy into high-frequency signals, which are transformed into mechanical vibrations by the transducer (converter). The horn then increases the amplitude of these vibrations and directs them precisely to the material surface. This concentrated energy creates localized heat through friction, allowing thermoplastic materials to melt and bond at the interface without the need for adhesives or fasteners. Ultrasonic horns are typically manufactured from high-strength materials such as titanium, aluminum, or hardened steel to withstand continuous vibration and mechanical stress. Their design—whether stepped, conical, exponential, or custom-shaped—depends on the application, frequency (commonly 15 kHz, 20 kHz, or 35 kHz), and required amplitude. Proper tuning and precision machining are essential to ensure maximum energy transfer efficiency and long operational life. These components are widely used in industries such as automotive, medical devices, electronics, packaging, textiles, and food processing. Applications include plastic component assembly, nonwoven fabric welding, metal spot welding, ultrasonic cutting, and sealing. Key advantages of ultrasonic horns include high energy efficiency, precise vibration control, minimal material distortion, and consistent performance. With correct design and maintenance, sonotrodes ensure reliable output, improved weld quality, and reduced production downtime, making them an essential part of any ultrasonic processing system.

Ultrasonic horns, also known as sonotrodes, are precision-engineered mechanical components designed to amplify ultrasonic vibrations and efficiently transfer acoustic energy into a target medium. They play a critical role in ultrasonic systems by transmitting high-frequency mechanical oscillations from the converter to the workpiece during processes such as plastic welding, cutting, sealing, and cleaning. In an ultrasonic welding setup, the generator converts electrical energy into high-frequency signals, which are transformed into mechanical vibrations by the transducer (converter). The horn then increases the amplitude of these vibrations and directs them precisely to the material surface. This concentrated energy creates localized heat through friction, allowing thermoplastic materials to melt and bond at the interface without the need for adhesives or fasteners. Ultrasonic horns are typically manufactured from high-strength materials such as titanium, aluminum, or hardened steel to withstand continuous vibration and mechanical stress. Their design—whether stepped, conical, exponential, or custom-shaped—depends on the application, frequency (commonly 15 kHz, 20 kHz, or 35 kHz), and required amplitude. Proper tuning and precision machining are essential to ensure maximum energy transfer efficiency and long operational life. These components are widely used in industries such as automotive, medical devices, electronics, packaging, textiles, and food processing. Applications include plastic component assembly, nonwoven fabric welding, metal spot welding, ultrasonic cutting, and sealing. Key advantages of ultrasonic horns include high energy efficiency, precise vibration control, minimal material distortion, and consistent performance. With correct design and maintenance, sonotrodes ensure reliable output, improved weld quality, and reduced production downtime, making them an essential part of any ultrasonic processing system.

The Ultrasonic Generator Box (2500W, 15 kHz) is a high-performance power unit designed to deliver stable and efficient ultrasonic energy for plastic welding and industrial applications. Built with robust components and engineered for reliability, this generator ensures consistent output and smooth machine operation, making it suitable for continuous production environments. With a power output of 2500 Watts and an operating frequency of 15 kHz, the generator provides strong vibration control for heavy-duty ultrasonic welding tasks. It operates on Single Phase, 220VAC / 50Hz power supply, making it compatible with standard industrial electrical systems across India. The compact size of 500 x 400 x 130 mm allows easy installation in workshops and production units, while the total weight of 17 kg ensures sturdy performance without excessive bulk. This model features an Analog Display, enabling simple monitoring and adjustment of power parameters. The 1.5-meter cable length provides flexible connectivity to ultrasonic welding machines. With a Manual Automation Grade, it offers straightforward operation and dependable control for operators who require precision handling in manufacturing setups. Country of Origin: Made in India, ensuring reliable local manufacturing standards and easy availability of service support. Manufacturer & Repairing Services We are engaged in manufacturing, supplying, and repairing ultrasonic generator boxes with complete technical support. Our services include fault diagnosis, PCB repair, power module replacement, frequency tuning, and complete performance testing. We use high-quality spare parts to ensure long service life and optimal output efficiency. Additional Information: Durable metal body construction Stable frequency control system Suitable for heavy-duty ultrasonic welding machines Low maintenance and energy efficient Quick service and repair support available This Ultrasonic Generator Box is ideal for industries looking for reliable power control and long-lasting performance in ultrasonic welding applications.